Microcut – Smart design

[ 3 ] 100,00 μm 100,00 μm Microcut is the solution for cost-effective production of complex component geometries in medium- to high- strength materials. The tools of the Microcut series achieve their outstanding stability and economy by concentrating on the basics. Because it only takes three operations on the tool to produce the perfect cutting edge geometry, only the material that really needs to be is removed from the tool, so that the cutter is as robust as it possibly can be. Impressive performance: The new Microcut tools show their inherent strength when used to machine materials with a hardness of up to 55 HRC. The proven X-AL coating and super-hard substrate HM XA guarantee excellent wear resistance in roughing and finishing operations. Cost-efficiency is guaranteed by the new Microcut tool concept. 6 grinds per cutting edge 3 grinds per cutting edge Tool dia. 1 mm, n = 49,300 rpm (v c , max. = 160 m/min), v f = 2,465 mm/min (f z = 0.025 mm/z), a p = 0.054 mm, a e = 0.2 mm, mat. AISI 304, l 3 = 5 mm * Result after 90 minutes Microcut – technically innovative and extremely economical Microcut Scanning electron microscope (SEM) image of a lasered spherical head tool (X6844) Cutting edge geometry HSC roughing of spherical balls Microcut Conventional tool Ground Microcut tool* Conventional tool*