NX face-finishing milling cutter
d 1 c b h 45° theo. 45° theo. 45° theo. Application tips for tools with a face-finishing cutting edge Radial cutting depth ae max for plane surfaces with tools with a face-finishing cutting edge The right workflow is important to minimize the amount of rest material in the corners of a pocket or step. Our product developers therefore recommend prefinishing after roughing and then finishing the base first before the wall. The NX face-finishing cutter will mill the base and the wall together. Machining of the base is then complete. The wall still has a minimal allowance and is then finished with a finishing tool. Pocket machining When measuring the tool on the machine using a laser, it is very important to specify the correct tool offset. To measure the diameter, a length offset L off of at least h must be specified – FRAISA recommends an L off of 1–2 mm. Machining precision also requires taking a close look at the radius offset. Why? The lowest point of the tool is not at the cutting-edge corner, but a few tenths of a millimeter towards the center. A radial offset R off of c must therefore be specified in the tool table. Measuring the tools After machining with NX Finished pocket Example workflow Tool Wall allowance Base allowance Roughing P8201.450 (MFC) +0.25 mm +0.25 mm Pre-finishing P8201.450 (MFC) +0.10 mm +0.10 mm Finishing base/wall P8502.450 (NX face-finishing cutter) +0.02 mm +0.00 mm Super-finishing wall P15250.450 (Multicut XF) +0.00 mm +0.02 mm d 1 [mm] h [mm] b [mm] c [mm] ae max [mm] 3 0.02 0.10 0.20 2.60 4 0.02 0.10 0.20 3.60 5 0.02 0.10 0.20 4.60 6 0.02 0.10 0.20 5. 6 0 8 0.03 0.20 0.35 7.30 10 0.03 0.20 0.35 9. 3 0 12 0.04 0.30 0.50 11.00 16 0.04 0.30 0.50 15.00 [ 5 ]
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