[4] Uncompromising accuracy for high-precision components made of stainless steels, cobalt-chromium and titanium alloys Components for medical technology, such as implants and bone splints made of titanium and stainless steel, place the highest demands on dimensional accuracy, surface quality and freedom from burrs. At the same time, these materials are demanding: titanium conducts heat poorly, favors built-up edges and accelerates tool wear. Complex 3D contours in the aerospace industry require constant tool loading and reliable chip removal. There are also strict documentation and quality requirements: biocompatibility, validated processes and complete traceability must be verifiably integrated. Many functional surfaces also require very low roughness. The solution is a tool that minimizes built-up edges, stabilizes the cutting edge and runs with low vibration. This is exactly where the new SpheroX comes into play. SpheroX is based on the carbide HM XT and the new wear-resistant DURO-SE coating. This stabilizes the cutting edge, reduces micro chipping and minimizes built-up edges, giving consistent surface quality and high dimensional accuracy. The geometry with four cutting edges enables smooth operation, high metal removal rates and excellent surface finishes in titanium and stainless steels. The result: highly accurate and reproducible functional surfaces. Our solution: SpheroX – combined with optimal cutting data and practical advice We combine high-performance milling tools with application-optimized cutting data and, if required, the direct support of our FRAISA application engineers. This creates a stable, reproducible process, from the raw contour to the functional surface. Impressive wear properties of the new SpheroX After 60 minutes of use in titanium (TiAl6V4 /3.7164) Vc,eff 77 m/min, fz 0.125 mm, ap 1 mm, ae 2.5 mm, n 4,065 min-1, vf 2,030 mm/min, Q 4.87 cm3/min Market comparison SpheroX (Ø 10mm, 3xd)
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