Sphericut

[2] Experience the Sphericut in action. Sphericut for 3D machining – reliable processes for roughing, finishing and fine finishing Sphericut brings process reliability and speed to 3D machining – in high-strength and hardened steels up to 60 HRC, stainless steels and titanium alloys. These materials are demanding, causing abrasive wear, cutting edge chipping (hardened steels), and work hardening with a tendency to build-up (stainless steels) and often with low thermal conductivity (titanium). This is exactly what Sphericut was developed for. The coordinated combination of tool geometry, carbide substrate HM XT and X-AL coating delivers long tool life and maximum process reliability – from roughing and finishing to fine finishing. The active cross-cutting edge and the extremely stable core enable reliable HSC strategies and safe machining of complex geometries as well as smooth processes and consistently high-quality surfaces. For a fast, reliable start, Sphericut is supported directly in the FRAISA ToolExpert® application. Optimized and plug-and-play cutting data can be determined for every strategy and every material, even in semi-autonomous or fully autonomous production. The result: shorter machining times, repro- ducible surface qualities, reduced burr formation and high dimensional and shape accuracy, which are ideal for the demanding component geometries in tool and mold making. The advantages Increased productivity – HSC roughing with high chip rate and reliable chip evacuation Maximum flexibility – roughing, finishing, and fine finishing with one system Long service life and process reliability – robust against abrasive wear and adhesion Wide range of materials – simple warehousing, fewer articles Consistent surface quality – stable 3D finishing processes on free-form surfaces Lower tool and set-up costs Higher machine availability

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