[4] [5] E-Cut Compact for medical engineering: Process -reliable milling in stainless steel and titanium – for implant quality In medical engineering, highly specialized materials are used for implants that must meet the highest requirements: biocompatibility, corrosion resistance, mechanical strength, and durability. When milling these materials, high cutting forces, heat peaks (especially with titanium), built-up edges, and burr formation encounter the narrowest tolerances – a challenge for dimensional accuracy and surface quality. Thanks to its well-coordinated geometry and the particularly wear-resistant high-performance coating layer DURO-SE, the E-Cut Compact masters machining of these workpiece materials with flying colors. The milling loads that occur are optimally distributed, for precise, stable, and reliable machining and chip removal from materials such as stainless steel, titanium, and titanium alloys. Depending on the requirements, E-Cut Compact milling cutters are available with three or four cutting edges: • For machining with high material removal rates, the three-flute cutter with large chip spaces achieves high material removal rates with controlled chip formation during slot milling. • For universal applications, the four-flute cutter o ers even force distribution and high sti ness / inflexibility for economical ramping and plunging strategies and achieves consistently excellent surface qualities during finishing. Your advantages at a glance: Application sample • Component type: Implant • Raw material / workpiece material: Grade 5 titanium 3.7165 • Applications: HPC partial cut, penetration, helical interpolation, finishing Stable, reliable action / motion – even with demanding raw materials / workpiece materials Consistently excellent surfaces – especially during finishing Minimal burr formation and less reworking – thanks to high surface quality E-Cut Compact for the watch industry: Brilliant surfaces in lead-free brass alloys Building on many years of expertise in the watch industry, FRAISA is continuously developing the E-Cut product family, with a focus on miniaturization, stricter surface requirements, and lead-free alloys. The short, optimally dimensioned shaft design of the E-Cut Compact line enables a precisely adjusted overhang length and ensures maximum stability and high process reliability. The new 4 mm shank diameter is ideally matched to the machine concepts of the watch industry. During development, the machining of leadfree brass alloys was intensively validated. In combination with the high-performance DURO-SE coating, E-Cut Compact achieves excellent tool life and impressive surface qualities. The assortment is complemented by a 90° corner design with special tooth grinding, which o ers exceptionally high wear resistance despite its sharp cutting edge. This results in brilliant surfaces, high dimensional accuracy, and reliable fulfillment of the high requirements of the watch industry. Your advantages at a glance: Brilliant surfaces & high dimensional accuracy for delicate precision components Maximum stability & high process reliability thanks to a short-shank version with optimally dimensioned shank and precisely adjusted overhang length Long service life in leadfree brass alloys thanks to new DURO-SE coating – in validated applications Application sample • Component type: Watch plate • Raw material / workpiece material: lead-free brass CuZn42 • Applications: HPC partial cut, HPC full cut, penetration, ramping, finishing
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