[1] DURO-SE – the new high-performance coating Improved wear resistance for up to 30% longer tool life
[2] [3] Same tools, same parameters – longer tool life. The comparisons speak for themselves – starting on page 5. Our end mills with DURO-SE coating on the job. Same tools, new coating – a reliable path to longer tool life Demanding materials place the highest requirements on process stability, quality and predictable tool life. Stainless steels, titanium, or hardened steels over 55 HRC place heavy demands on tools – faster wear, material adhesion, and hard-to-predict processes lead to unplanned downtime, scrap, and rising unit costs. This quickly becomes a economic risk, especially with complex 3D geometries and tight tolerances. DURO-SE was developed specifically for these requirements – as the logical next step in the evolution of the proven DURO-Si coating, which is now being phased out: with identical geometry, the same tool families, and unchanged application data. For users who are already working with FRAISA tools and DURO-Si, switching is particularly easy. The process remains the same; the coating changes. And what’s changing is the performance. With up to 30% longer tool life, DURO-SE offers a measurable advantage. The extremely smooth PVD surface reduces friction and heat build-up, prevents built-up edge formation and reliably stabilizes the cutting edge. The result: consistent surface quality and high dimensional accuracy – reproducible throughout the tool's entire life. Less scrap, fewer unplanned tool changes, lower costs per part. The matching cutting data is available in the FRAISA ToolExpert® – validated and ready for immediate use. Tools with DURO-SE are fully qualified for FRAISA ReTool® – ensuring a closed, sustainable tool cycle. The advantages Up to 30% longer tool life – more parts per tool, less downtime, predictable costing Process-reliable – consistent performance and predictable wear, reliable even in autonomous operation No built-up edges – clean surface finishes without rework or scrap Broad range of materials – stainless steel, titanium, nickel alloys, and hardened steels up to 70 HRC Consistent component quality – stable cutting edge, high dimensional accuracy, fully reproducible FRAISA ReTool® qualified – reconditionable to 100% original performance Higher performance. Same price. Zero effort to switch. Benefits Characteristics DURO-SE advantage Coating material AlTiSiN-based, optimized composition Price-performance ratio Same price, longer tool life Wear resistance Outstanding – significantly longer tool life What stays the same • Same geometry • Same application data • Same price • Same tool families No reprogramming. No adjustments. Productive immediately. Switch now – and benefit immediately. Schedule a free switch check with your dedicated FRAISA advisor today. Or request a test tool directly – and see up to 30% longer tool life for yourself. Good to know • DURO-SE is currently available for seven tool families – with more to follow progressively • Existing DURO-Si inventory remains fully usable without restrictions • DURO-Si is not being phased out abruptly, but will be gradually replaced by DURO-SE • Switching involves no extra cost – geometry, application data, and price structure stay identical • FRAISA ReTool® qualified
[4] [5] DURO-Si DURO-SE DURO-SE H8606450 (DURO-Si) A8606450 (DURO-SE) Less wear, longer tool life – DURO-SE in a direct comparison Cylindrical end mill SX Ø10 mm HiPIMS precision – evident in coating structure and surface finish HPC partial cut in 1.4571 I Wear after 61 min operating time The following wear images show the direct comparison: At identical cutting data and the same operating time, tools with DURO-SE exhibit significantly lower and more uniform wear characteristics. The cutting edge stays intact longer – for measurably longer tool life and consistently high component quality. Wear Operating time Same wear DURO-SE can be used longer Same operating time DURO-SE has less wear Max. wear for FRAISA ReTool® High layer density The very dense layer structure makes it difficult for microcracks to propagate. The result is uniform, predictable wear and greater process reliability throughout the entire tool life. Extremely smooth surface The low-droplet coating surface reduces friction and heat generation. Material adhesion and built-up edges are effectively minimized – for clean surfaces and a stable cutting edge. DURO-SE technology – durable under thermal stress, stable at the cutting edge Thermally resilient DURO-SE is designed to withstand abrasive and thermal stresses. The coating withstands shortterm temperature peaks up to 1,100 °C (process-dependent) – a range where many coatings reach their limits. The substrate remains protected even under demanding conditions. DURO-SE is an optimized, AlTiSiN-based high-performance coating that combines three key properties. HiPIMS technology combines the advantages of arc and sputtering technologies. This produces a highly dense, uniform coating structure with an extremely smooth surface – reducing friction, minimizing material adhesion, and reliably protecting the cutting edge, even under high thermal loads. The result: maximum tool life, process reliability, and reproducible component quality. Predictable wear, plannable tool life Clean surfaces, less rework Reliable even at high cutting speeds vc fz ap ae n vf Q 80 m/min 0.045 mm 15 mm 6.5 mm 2546 min-1 458 mm/min 44.66 cm3/min Up to 30 % longer tool life
[6] [7] H7610180 (DURO-Si) A7610180 (DURO-SE) H7210448 (DURO-Si) A7210448 (DURO-SE) H8604450 (DURO-Si) A8604450 (DURO-SE) H7490300 (DURO-Si) A7490300 (DURO-SE) Familiar parameters, maximum reliability – even with high-hardness materials High feed end mill XFeed-H Ø3 mm High feed milling in S390 (67 HRC) I Wear after 29 min operating time Corner radius end mill XSpeed-H Ø10 mm HSC Z-level roughing in 1.2379 (61 HRC) I Wear after 59 min operating time HDC-S in 1.2379 (61 HRC) I Wear after 60 min operating time Cylindrical end mill HX Ø10 mm Longer service time – more parts, fewer interruptions Ball nose end mill SpheroX Ø6 mm HSC Z-level roughing in 1.2083 (52 HRC) I Wear after 115 min operating time vc fz ap ae n vf Q 108 m/min 0.104 mm 22 mm 0.25 mm 3438 min-1 1430 mm/min 7.87 cm3/min vc fz ap ae n vf Q 93 m/min 0.036 mm 0.72 mm 1.2 mm 7590 min-1 1092 mm/min 0.94 cm3/min vc fz ap ae n vf Q 36 m/min 0.032 mm 0.06 mm 2.25 mm 3820 min-1 489 mm/min 0.07 cm3/min vc fz ap ae n vf Q 50 m/min 0.033 mm 0.2 mm 6 mm 1624 min-1 429 mm/min 0.51 cm3/min
[8] [9] A8504 A8604 H8504 H8604 DURO-Si DURO-SE H 8604 180 Ø Code d1 e8 d2 h6 d3 l1 l2 l3 l4 r z 180 3.00 6.00 2.80 57 8.00 14.00 20.37 0.100 4 220 4.00 6.00 3.70 57 11.00 16.00 20.82 0.100 4 260 5.00 6.00 4.60 57 13.00 18.00 21.27 0.100 4 300 6.00 6.00 5.50 57 13.00 18.15 20.00 0.150 4 391 8.00 8.00 7.40 63 19.00 23.63 26.00 0.150 4 450 10.00 10.00 9.20 72 22.00 27.99 31.00 0.200 4 501 12.00 12.00 11.00 83 26.00 33.29 37.00 0.200 4 610 16.00 16.00 15.00 92 32.00 38.73 43.00 0.200 4 682 20.00 20.00 19.00 104 38.00 48.23 53.00 0.200 4 • • • • • • • • • • • • • • • • • • λ 45° γ -10° HRC 48-56 HRC 56-60 HRC > 60 HSS new! Example: Order-N°. Coating Article-N°. ø-Code Roughing HPC Roughing HDC Finishing Cylindrical/Square end mills HX Smooth-edged, normal version, short neck High-performance penetration edge A8604.indd 1 17.08.26 11:03 Cylindrical end mill SX short neck (A8506 / A8606) • Roughing HPC, roughing HDC, finishing • Stainless steel, HRC > 24, titanium, manganese steel, nickel alloys, HSS • d1 3–20 mm, 4 cutting edges, 18 items Ball nose end mill SpheroX 3xd neck (A7490) • Plunging, roughing, roughing HDC, finishing • Hardened steels HRC 42–48, HRC 48–56, HRC 56–60, HRC > 60, titanium, HSS • d1 1–16 mm, 4 cutting edges, 10 items High feed end mill XFeed-H 3xd neck (A7610) • High feed end milling • Hardened steels HRC 48–56, HRC 56–60, HRC > 60, HSS • d1 1–16 mm, 4/6 cutting edges, 10 items Cylindrical end mill HX short neck (A8504 / A8604) • Roughing HPC, roughing HDC, finishing • Hardened steels HRC 48–56, HRC 56–60, HRC > 60, HSS • d1 3–20 mm, 4 cutting edges, 18 items Corner radius end mill HX short neck (A8507 / A8607) • Plunging, roughing HPC, roughing HDC, finishing • Hardened steels HRC 48–56, HRC 56–60, HRC > 60, HSS • d1 3–16 mm, 4 cutting edges, 25 items Corner radius end mill XSpeed-H 3xd neck (A7210) • Roughing HPC, roughing HDC, finishing • Hardened steels HRC 48–56, HRC 56–60, HRC > 60, HSS • d1 2–12 mm, 6/8 cutting edges, 16 items Cylindrical end mill Multicut XF (A15250) • Finishing • Steel, stainless steel, titanium, hardened steels up to HRC > 60, aluminium • d1 3–20 mm, 5/7 cutting edges, 9 items Whether roughing, finishing, or complex 3D machining – the following tool families cover a broad spectrum of applications and materials. You'll find all articles, diameters, and optimal cutting data in the FRAISA ToolExpert® and the webshop. Seven tool families with DURO-SE – the right tool for every application Order now in the webshop. Start the switch Get a free switch check with your personal FRAISA advisor now – or request a test tool directly.
[10] [11] A8506 A8606 H8506 H8606 DURO-Si DURO-SE H 8606 180 Ø Code d1 e8 d2 h6 d3 l1 l2 l3 l4 r z 180 3.00 6.00 2.80 57 8.00 14.00 20.37 0.050 4 220 4.00 6.00 3.70 57 11.00 16.00 20.82 0.100 4 260 5.00 6.00 4.60 57 13.00 18.00 21.27 0.100 4 300 6.00 6.00 5.50 57 13.00 18.15 20.00 0.150 4 391 8.00 8.00 7.40 63 19.00 23.63 26.00 0.150 4 450 10.00 10.00 9.20 72 22.00 27.99 31.00 0.200 4 501 12.00 12.00 11.00 83 26.00 33.29 37.00 0.200 4 610 16.00 16.00 15.00 92 32.00 38.73 43.00 0.200 4 682 20.00 20.00 19.00 104 38.00 48.23 53.00 0.250 4 • • • • • • • • • • • • • • • • • • λ 43° γ 3° Inox Stainless Ti Titanium Nickel-Alloys Mangan-Steels HSS Rm <850 HRC <24 new! Example: Order-N°. Coating Article-N°. ø-Code Roughing HPC Roughing HDC Finishing Cylindrical/Square end mills SX Smooth-edged, normal version, short neck A8606.indd 1 17.08.26 11:08 A8507 A8607 H8507 H8607 DURO-Si DURO-SE H 8607 178 Ø Code d1 0/-0.01 d2 h4 d3 l1 l2 l3 l4 r 0/+0.015 z 178 3.00 6.00 2.80 57 8.00 14.00 20.37 0.200 4 218 4.00 6.00 3.70 57 11.00 16.00 20.82 0.200 4 258 5.00 6.00 4.60 57 13.00 18.00 21.27 0.200 4 297 6.00 6.00 5.50 57 13.00 18.15 20.00 0.200 4 385 8.00 8.00 7.40 63 19.00 23.63 26.00 0.200 4 445 10.00 10.00 9.20 72 22.00 27.99 31.00 0.200 4 496 12.00 12.00 11.00 83 26.00 33.29 37.00 0.200 4 605 16.00 16.00 15.00 92 32.00 38.73 43.00 0.200 4 180 3.00 6.00 2.80 57 8.00 14.00 20.37 0.500 4 220 4.00 6.00 3.70 57 11.00 16.00 20.82 0.500 4 260 5.00 6.00 4.60 57 13.00 18.00 21.27 0.500 4 300 6.00 6.00 5.50 57 13.00 18.15 20.00 0.500 4 388 8.00 8.00 7.40 63 19.00 23.63 26.00 0.500 4 448 10.00 10.00 9.20 72 22.00 27.99 31.00 0.500 4 498 12.00 12.00 11.00 83 26.00 33.29 37.00 0.500 4 606 16.00 16.00 15.00 92 32.00 38.73 43.00 0.500 4 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • λ 45° γ -10° HRC 48-56 HRC 56-60 HRC > 60 HSS new! Example: Order-N°. Coating Article-N°. ø-Code Roughing HPC Roughing HDC Finishing Corner radius end mills HX Smooth-edged, normal version, short neck High-performance penetration edge A8607.indd 1 17.08.26 11:11 Ordering made easy Discover all diameters and tool technologies in our webshop – including a direct link to FRAISA ToolExpert® for validated cutting data at the push of a button. Scan the QR code and discover the complete DURO-SE range. Tools with DURO-SE coating – reliable in autonomous manufacturing The consistent cutting-edge quality and high wear resistance make these tools an ideal choice for automated manufacturing processes – fewer unplanned interruptions and greater process reliability in continuous operation. Discover more about automation.
[12] [13] H15250 A15250 P15250 OLYCHROM DURO-Si DURO-SE P 15250 180 Ø Code d1 e8 d2 h5 l1 l2 l4 45° z 180 3.00 6.00 57 8.00 15.36 - 5 220 4.00 6.00 57 11.00 16.79 - 5 260 5.00 6.00 57 13.00 16.92 - 5 300 6.00 6.00 57 13.00 - 0.10 5 391 8.00 8.00 63 19.00 - 0.10 7 450 10.00 10.00 72 22.00 - 0.15 7 501 12.00 12.00 83 26.00 - 0.15 7 610 16.00 16.00 92 32.00 - 0.15 7 682 20.00 20.00 104 38.00 - 0.15 7 • • • • • • • • • • • • • • • • • • • • • • • • • • • λ 65° γ 8° Rm 850-1100 HRC 24-34 Rm 1100-1300 HRC 34-42 Rm 1300-1500 HRC 42-48 HRC 48-56 HRC 56-60 HRC > 60 Inox Stainless Ti Titanium GG(G) Tool Steel Aluminium Rm <850 HRC <24 new! Example: Order-N°. Coating Article-N°. ø-Code Cylindrical/Square end mills MulticutXF Finishing, normal version Roughing Finishing A15250.indd 1 17.08.26 11:15 A7490 H7490 DURO-Si DURO-SE H 7490 100 Ø Code d1 d2 h4 d3 l1 l2 l3 l4 r ±0.005 z 100 1.00 6.00 0.95 57 2.00 3.10 13.18 0.500 4 140 2.00 6.00 1.90 57 4.00 6.00 14.31 1.000 4 180 3.00 6.00 2.80 57 6.00 9.00 15.63 1.500 4 220 4.00 6.00 3.70 57 8.00 12.00 16.95 2.000 4 260 5.00 6.00 4.60 57 10.00 15.00 18.27 2.500 4 300 6.00 6.00 5.50 57 12.00 19.34 20.00 3.000 4 391 8.00 8.00 7.40 63 16.00 25.29 26.00 4.000 4 450 10.00 10.00 9.20 72 20.00 30.20 31.00 5.000 4 501 12.00 12.00 11.00 83 24.00 36.13 37.00 6.000 4 610 16.00 16.00 15.00 92 32.00 42.13 43.00 8.000 4 • • • • • • • • • • • • • • • • • • • • λ 40° γ 0° Rm 1100-1300 HRC 34-42 Rm 1300-1500 HRC 42-48 HRC 48-56 HRC 56-60 HRC > 60 Ti Titanium HSS new! Example: Order-N°. Coating Article-N°. ø-Code Ball nose end mills SpheroX Tolerance r ±0.005, 3xd A7490.indd 1 17.08.26 10:55 FRAISA ReTool® provides a comprehensive service that restores used tools to their original performance – in a resource-efficient way and using state-of-the-art technology. Our team of experts takes the performance guarantee into account already during the early stages of product development. The result: tools as good as new, performing like they did on day one. FRAISA ReTool® – industrial tool reconditioning with performance guarantee We are proud that FRAISA ReTool® is one of three practical examples in the new ISO 59020 standard for circular economy. ISO 59020:2024 CIRCULAR ECONOMY ISPRACTICALEXAMPLE FRAISAReTool®
[14] [15] A7210 H7210 DURO-Si DURO-SE H 7210 138 Ø Code d1 0/-0.01 d2 h4 d3 l1 l2 l3 l4 r 0/+0.015 z 138 2.00 6.00 1.90 57 5.00 6.00 14.31 0.200 6 178 3.00 6.00 2.80 57 8.00 9.00 15.63 0.200 6 218 4.00 6.00 3.70 57 11.00 12.00 16.95 0.200 6 258 5.00 6.00 4.60 57 13.00 15.00 18.27 0.200 6 297 6.00 6.00 5.50 57 13.00 19.34 20.00 0.200 8 385 8.00 8.00 7.40 63 19.00 25.29 26.00 0.200 8 445 10.00 10.00 9.20 72 22.00 30.20 31.00 0.200 8 496 12.00 12.00 11.00 83 26.00 36.13 37.00 0.200 8 140 2.00 6.00 1.90 57 5.00 6.00 14.31 0.500 6 180 3.00 6.00 2.80 57 8.00 9.00 15.63 0.500 6 220 4.00 6.00 3.70 57 11.00 12.00 16.95 0.500 6 260 5.00 6.00 4.60 57 13.00 15.00 18.27 0.500 6 300 6.00 6.00 5.50 57 13.00 19.34 20.00 0.500 8 388 8.00 8.00 7.40 63 19.00 25.29 26.00 0.500 8 448 10.00 10.00 9.20 72 22.00 30.20 31.00 0.500 8 498 12.00 12.00 11.00 83 26.00 36.13 37.00 0.500 8 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • λ 45° γ -10° HRC 48-56 HRC 56-60 HRC > 60 HSS new! Example: Order-N°. Coating Article-N°. ø-Code Corner radius end mills XSpeed-H Tolerance r 0/+0.015, 3xd A7210.indd 1 17.08.26 10:50 A7610 H7610 DURO-Si DURO-SE H 7610 100 Ø Code d1 e8 d2 h5 d3 l1 l2 l3 l4 apmax Rtheo. z 100 1.00 6.00 0.95 57 1.00 3.00 13.08 0.04 0.09 4 140 2.00 6.00 1.90 57 2.00 6.00 14.31 0.08 0.18 4 180 3.00 6.00 2.80 57 3.00 9.00 15.63 0.12 0.27 4 220 4.00 6.00 3.70 57 4.00 12.00 16.95 0.16 0.36 4 260 5.00 6.00 4.60 57 5.00 15.00 18.27 0.20 0.45 4 300 6.00 6.00 5.50 57 6.00 19.34 20.00 0.25 0.54 6 391 8.00 8.00 7.40 63 8.00 25.29 26.00 0.33 0.72 6 450 10.00 10.00 9.20 72 10.00 30.20 31.00 0.41 0.90 6 501 12.00 12.00 11.00 83 12.00 36.13 37.00 0.50 1.08 6 610 16.00 16.00 15.00 92 16.00 42.13 43.00 0.69 1.44 6 • • • • • • • • • • • • • • • • • • • • λ 0° γ 0° HRC 48-56 HRC 56-60 HRC > 60 HSS new! Example: Order-N°. Coating Article-N°. ø-Code High feed end mills XFeed-H Cylindrical neck, 3xd A7610.indd 1 17.08.26 10:59 Application consulting that delivers results FRAISA delivers tools, cutting data, and knowhow from a single source. With field-tested parameters in the FRAISA ToolExpert® and personal application consulting, you'll quickly achieve process-reliable results. FRAISA ToolExpert® – optimal cutting data for maximum process reliability Are you facing a new machining challenge? FRAISA ToolExpert® provides precise cutting data for efficient and reliable production.
Optimized User Experience: The advantages of the FRAISA webshop A modern design and attractive features at the cutting edge of technology Individualized and simple handling thanks to intuitive user navigation and extensive filter options Responsive design for an optimal website view on all kinds of end devices Direct link to the FRAISA ToolExpert® to retrieve the perfect cutting data Download of relevant CAD data as well as information about new promotions, stock levels and availabilities Scan this QR code to find more information on the FRAISA Group. You can also find us at: facebook.com/USAfraisa/ linkedin.com/company/fraisausa/ x.com/fraisa_usa instagram.com/fraisausa/ youtube.com/fraisausa FRAISA USA, Inc. 1265 Grey Fox Road, Suite 600. I Arden Hills, MN 55112. I Phone: +1 (651)636 8488. I info.us@fraisa.com. I www.fraisa.com/us/en/ Discover the FRAISA webshop:
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